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How to Shrink Wrap a Pontoon Boat: A Step-by-Step Guide

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Amy Crestfield
Amy Crestfield
I’m Amy, the person behind PontoonBoatWeb.com. I love pontoons, and I want to make sure you love them too. I’ve been cruising on pontoons since i was a child, and I’m here to share all the cool stuff I’ve learned. Let’s make your pontoon experience awesome together.”I’ve been cruising on pontoons since I was 7, and each trip has its own story.

Introduction to Shrink Wrapping a Pontoon Boat

Shrink wrapping is an essential maintenance process for your pontoon boat, especially when you want to store it for an extended period or ship it across long distances. This process involves wrapping the boat tightly with a thin, plastic film and then heating the wrap to conform to the boat’s shape.

Understanding the Importance of Shrink Wrapping

Shrink wrapping is essential for protecting your pontoon boat from weather elements, including sun, rain, snow, and wind. Exposure to these elements can cause damage to your boat’s upholstery, electronics, and paintwork. Additionally, shrink wrapping minimizes dust, dirt, and insect damage while your boat is in storage or transit.

Benefits of Shrink Wrapping for Pontoon Boat Protection

Aside from protecting your boat from external elements and damage, shrink wrapping also offers additional benefits. It keeps your pontoon boat clean and dry, minimizes the risk of mold and mildew growth, and keeps rodents and pests from accessing your boat.

Tools and Materials Needed for Shrink Wrapping

To shrink wrap your pontoon boat, you’ll need specific tools and materials. These may include a plastic wrap, heat gun, shrink wrapping tape, support poles, and a custom-fit shrink wrapping cover. It would be best to purchase your shrink wrap supplies from reputable marine supply stores to ensure the quality of your items.

Key takeaway
Proper pre-shrink wrap preparation includes cleaning, removing loose items, supporting boat structure, and creating ventilation.

Pre-Shrink Wrap Preparation

Before you start your shrink wrapping process, you need to prepare your pontoon boat. This section will discuss the pre-shrink wrap preparation steps to take.

Cleaning Your Pontoon Boat

It is essential to clean your pontoon boat before the shrink wrapping process to ensure that you do not trap any dirt or debris under the wrap. You can use a power washer, soap, and water to remove dirt and grime. Make sure to dry the boat thoroughly before proceeding.

Removing and Securing Loose Items and Accessories

Before shrink wrapping, be sure to remove all loose items such as cushions, life jackets, and ropes. Loose items can damage the shrink wrap material, so ensure that everything is removed from the boat. You also need to secure all accessories like antennas and navigational equipment.

Supporting the Boat Structure for Shrink Wrapping

Shrink wrap material is delicate and can rip easily, so you need to support your boat structure to reduce stress on the wrap. Wooden blocks or jack stands positioned strategically around the boat will provide necessary support.

Creating a Ventilation Plan

Moisture can build up inside the shrink wrap, leading to mildew and mold growth. You need to create ventilation holes to prevent this. A few strategically positioned vents and a moisture absorber will keep the inside of the wrap dry and safe.

Measuring and Cutting the Shrink Wrap

How to Measure Your Pontoon Boat for Shrink Wrap

Before purchasing shrink wrap for your pontoon boat, you need to measure the length, height and beam of the boat. Use a measuring tape to measure the length by starting at the bow, then measure the height at the highest point of the boat, and provide the beam by measuring the width from one side of the vessel to the other. Measure all areas separately and add the figures together to get your total coverage area. Remember, it’s always better to have more than less shrink wrap material, so consider getting a slightly larger size than needed.

Choosing the Right Type of Shrink Wrap

Not all shrink wrap materials are created equal, and choosing the best type for your pontoon boat can make the difference in protecting it during the off-season. Choose materials that have UV inhibitors, as they will last longer and resist fading and cracking. Another essential factor is selecting the proper thickness for your boat size. Thicker shrink wrap material is more durable, but it can also be more difficult to shrink. Consult with industry professionals to help decide which type of shrink wrap material will suffice for your specific needs.

Cutting and Draping the Shrink Wrap Material

When cutting the shrink wrap, make sure to leave enough excess material around the sides and bottom of the boat to overlap the ballast. Cut door frames and ventilation holes as necessary before draping the material over the boat. Be certain to start from the center and work your way to the sides, ensuring that all areas of the boat are covered. Use strapping tape to secure the material in place while applying heat around the edges and initially shrinking the material. Tuck the sides of the shrink wrap underneath the pontoon deck and the bow frame for extra security, while ensuring the whole cover is smooth and tight.

The Shrink Wrapping Process

The shrink wrapping process for pontoon boats is one of the most critical steps in ensuring that the boat is adequately protected during storage. Here is what you need to do:

Securing the Shrink Wrap Edges and Adding Heat

After cutting the shrink wrap material to the appropriate size, it’s time to start securing the edges. Using a heat gun, carefully heat the edge of the shrink wrap material, which will start to shrink and tighten up around your boat. This creates a tight seal around your pontoon boat, which keeps dirt, dust, and moisture out.

As you add heat to the edges, use your hands to smooth out any bubbles or wrinkles that may start to form.

Shrinking the Main Sections of the Pontoon Boat

Next, you’ll need to apply heat to the entire surface of the pontoon boat. Take your time and ensure that each section is carefully shrunk and tightened up. Be sure to use your heat gun in a sweeping motion as this ensures that heat is evenly distributed over the boat’s surface, and one area doesn’t receive too much heat compared to others.

If you encounter stubborn areas that won’t shrink as planned, reheat the affected area until it shrinks to the desired size.

Finishing Touches: Doors, Vents, and Tightening

After the main sections of the boat have been wrapped with shrink wrap, it’s time to move on to the finishing touches. You’ll need to add doors and vents to ensure that the pontoon boat remains breathable. If any straps or buckles come loose or break, the wrap will need to be tightened once again.

Troubleshooting Common Shrink Wrapping Issues

Some of the common shrink wrapping issues you could face include:

  • Wrinkles on the material
  • Uneven shrinking of the material on your pontoon boat
  • Edges that are not tightly sealed
  • Bubbles in the wrap material

To combat these problems, you can use a heat gun to smooth out wrinkles and bubbles as they occur. If the edges are not tightly sealed, hold them down with a heat gun until they adhere to the surface, and if your wrap isn’t shrinking evenly, adjust the distance of the heat gun from the material.

By considering all of these factors while shrink wrapping your boat, you will ensure a secure and effective wrap that will keep your pontoon boat protected from the elements during storage.

StepKey Points
1Cut shrink wrap to appropriate size
Secure edges with heat gun
Smooth bubbles and wrinkles
2Apply heat to entire surface of pontoon boat
Use sweeping motion for even heat distribution
Reheat stubborn areas
3Add doors and vents for breathability
Tighten any loose straps or buckles
4Common issues: wrinkles, uneven shrinking, edges not sealed, bubbles
Smooth out wrinkles and bubbles with heat gun
Hold down edges with heat gun for tight seal
Adjust distance of heat gun for even shrinking

Care and Maintenance Post-Shrink Wrapping

Shrink wrapping your pontoon boat is a smart way to protect it from the hazards posed by winter weather. However, your responsibility doesn’t end after you finish shrink wrapping. You must take good care of your pontoon boat to ensure it remains in good condition year after year. Here are some steps to follow:

Inspecting the Shrink Wrap for Signs of Wear and Tear

Periodic inspection of the shrink wrap is essential to make sure that it stays intact and continues to provide the necessary protection. Inspect the shrink wrap at least once a month to check for any signs of wear and tear. Be on the lookout for any holes, loose seams, or other damage that can compromise the effectiveness of the shrink wrap. Address any issues you find promptly.

Storing Your Shrink-Wrapped Pontoon Boat

During the off-season, keep your shrink-wrapped pontoon boat in a dry and secure storage location. Avoid storing the boat under trees, as falling branches or debris can puncture the shrink wrap. Also, make sure to remove the boat’s battery and store it separately to prevent leaks and damage.

How to Properly Remove Shrink Wrap

Remove the shrink wrap carefully to avoid damage to the boat and the environment. Cut the shrink wrap at the bottom, allowing water and debris to fall out. Then, use a utility knife to cut along the seams, taking care not to damage the boat. Roll up the shrink wrap and dispose of it properly. Don’t burn or bury the shrink wrap, as it can release harmful toxins into the environment.

Recycling or Reusing Shrink Wrap Material

Shrink wrap is a type of plastic, which is not biodegradable and can harm the environment if not disposed of properly. However, some recycling centers may accept shrink wrap for recycling. Alternatively, you can reuse shrink wrap to cover other items that require protection from the elements. Just make sure to inspect the shrink wrap for any damage before reusing it.

Frequently Asked Questions

Q: How long will the shrink wrap last?A: The lifespan of the shrink wrap depends on various factors, such as the type of shrink wrap, the quality of installation, and the weather conditions. Generally, high-quality shrink wrap installed correctly can last up to two years.
Q: Can I shrink wrap my pontoon boat myself?A: Yes, you can shrink wrap your pontoon boat yourself if you have the necessary tools and materials and some DIY skills. However, for best results, we recommend hiring a professional shrink wrap installer.
Q: Can I reuse the shrink wrap?A: Yes, you can reuse shrink wrap if it is in good condition and free from damage. However, make sure to inspect the shrink wrap carefully for any signs of wear and tear before reusing it.
Q: How can I remove tough stains from the shrink wrap?A: Use a mild detergent and warm water solution to gently scrub the shrink wrap. Avoid using harsh chemicals or abrasives that can damage the shrink wrap.
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